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Lightweighting

KW Micro Power Creates Lightweight Multifunctional Microturbine Housing with Embedded Cooling Channels

KW Micro Power redesigned the housing of their aerospace-grade, compact turbogenerator for metal Additive Manufacturing. Using nTopology, they reduced its weight by 44% for a total savings of 4.5 kg. This DfAM process opened new opportunities for KW Micro Power.

The team converted the empty shell into a conformal cooling channel to improve the thermal management of their high power density generator.

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Lightweighting – 44% decrease in mass
Maximum Temperature – 33% decrease
Time to DfAM Redesign – Less than 1 day
Function consolidation – 3 functions in a single part

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